Buffed Engine & Cases, Before & After Images...OMR
- Old Man Rock
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Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 10:51
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- PLUMMEN
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Re: Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 10:52
showoff!
Still recovering,some days are better than others.
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- Old Man Rock
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Re: Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 10:53
Bite me...hahahahaha...
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- SPARKY47
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- 1980 KZ500 B2
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Re: Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 10:58
Beautifull,she's gonna be a looker thats for sure.
Would you like to come and polish my cases seeing as how your very good at it?

Oh...I see youve already answered that one:silly:
Would you like to come and polish my cases seeing as how your very good at it?
Oh...I see youve already answered that one:silly:
1980 KZ500 B2
Location: Middle England[/b
Location: Middle England[/b
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- Old Man Rock
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Re: Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 11:01
see bottom image on left??? hahahaha...
It's been a long 3 months waiting for parts and other BS issues with vendors so I'm now rejuvenated with motivation to get back at her...
Glad you guys like,
OMR
It's been a long 3 months waiting for parts and other BS issues with vendors so I'm now rejuvenated with motivation to get back at her...
Glad you guys like,
OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- Tony
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Re: Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 16:12
That turned out real nice.
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- fordtruck
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Re: Buffed Engine & Cases, Before & After Images...OMR
01 Sep 2008 22:15
Hey OMR,
What did you use to get such great results? How 'bout a little step-by-step write up on this. Great job!
What did you use to get such great results? How 'bout a little step-by-step write up on this. Great job!
'77 KZ1000-MTC 1075 kit. Stage 1 port
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- The Gringo
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- ¡Usted no necesita otra motocicleta!
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Re: Buffed Engine & Cases, Before & After Images...OMR
02 Sep 2008 01:50
Nice job on the engine "bling" OMR. I love to see nicely polished engine covers on these old Kawis.
Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special
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- Old Man Rock
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Re: Buffed Engine & Cases, Before & After Images...OMR
02 Sep 2008 04:58
Glad you guys like the results...
As for a right up, it was rather easier than you think but here's the jest of it...
Engine Block:
No chemical in the world was going to get that 30 year old crud off, henceforth, out comes the wire wheel "soft bristle" with a little hard bristle at times. Hard tends to scratch the aluminum to deep so stay with the soft as much as possible. Took about 4 hours to complete for a dull finish.
Engine block and Covers:
Then with a Tripoli "medium cut" polish, start buffing (drill attached 6" buff wheel) for a dull shine. Then finish off with white compound for the bling.
The block itself is shiny new but nothing compared to the covers regarding mirror quality. It would take a large amount of work to get the block smoothed out enough for mirror effects.
Then you'd have to polish the damn thing every other week or so to keep it that way, no thanks, too much work with no time left to ride... :blink:
Total time 1-2 days pending the condition of your covers for the bling results. From previous write up, I had some severe scratches in the covers that I had to braze, file, sand and buff. This time around was just bling buff...
You no what was the real bitch was getting off the original cylinder studs... Holly crap, there were times I thought they were going to snap/shear off or worst case bust the block... I was a praying to the KZ gods... I was forced to pipe wrench them off...
With the new APE heavy duty studs, no blown head gaskets for me...
OMR
As for a right up, it was rather easier than you think but here's the jest of it...
Engine Block:
No chemical in the world was going to get that 30 year old crud off, henceforth, out comes the wire wheel "soft bristle" with a little hard bristle at times. Hard tends to scratch the aluminum to deep so stay with the soft as much as possible. Took about 4 hours to complete for a dull finish.
Engine block and Covers:
Then with a Tripoli "medium cut" polish, start buffing (drill attached 6" buff wheel) for a dull shine. Then finish off with white compound for the bling.
The block itself is shiny new but nothing compared to the covers regarding mirror quality. It would take a large amount of work to get the block smoothed out enough for mirror effects.
Then you'd have to polish the damn thing every other week or so to keep it that way, no thanks, too much work with no time left to ride... :blink:
Total time 1-2 days pending the condition of your covers for the bling results. From previous write up, I had some severe scratches in the covers that I had to braze, file, sand and buff. This time around was just bling buff...
You no what was the real bitch was getting off the original cylinder studs... Holly crap, there were times I thought they were going to snap/shear off or worst case bust the block... I was a praying to the KZ gods... I was forced to pipe wrench them off...
With the new APE heavy duty studs, no blown head gaskets for me...
OMR
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter
Phoenix, Az
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- Tony
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Re: Buffed Engine & Cases, Before & After Images...OMR
02 Sep 2008 08:55
Old Man Rock wrote:
Mine came out the same way also. Every one of them the same. Hard! From start to finish. I had to use 2 pairs of vise grips. One wouldn't grip enough. I would have used a pipe wrench but couldn't find one.
You no what was the real bitch was getting off the original cylinder studs... Holly crap, there were times I thought they were going to snap/shear off or worst case bust the block... I was a praying to the KZ gods... I was forced to pipe wrench them off...
With the new APE heavy duty studs, no blown head gaskets for me...OMR
Mine came out the same way also. Every one of them the same. Hard! From start to finish. I had to use 2 pairs of vise grips. One wouldn't grip enough. I would have used a pipe wrench but couldn't find one.
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- saxjonz
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Re: Buffed Engine & Cases, Before & After Images...OMR
02 Sep 2008 15:02
that's pretty good. I know how much time you must've spent as I spent a good deal of time on mine as well. Butttttttt... I got lazy and paid a guy to do my valve cover for me and made all the work I did that I thought was pretty good all for naught. As I can tell you the shine from aluminum looks far shinier and better than chrome any day of the week. Everyone thought I chromed out the top and didn't believe me. But yeah man. That is what every kaw man should do to his bike. Nothing like making it look better than it did when new.
79 LTD B3
80 LTD B4 1075 kit JE Pistons .410 cam grind, Bassani, 31 keihin CR Specials...
1980 Z1R, 2002 ZRX1200, 2003 ZRX1200
80 LTD B4 1075 kit JE Pistons .410 cam grind, Bassani, 31 keihin CR Specials...
1980 Z1R, 2002 ZRX1200, 2003 ZRX1200
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- APE Jay
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Re: Buffed Engine & Cases, Before & After Images...OMR
02 Sep 2008 22:22
That is absolutely amazing. I have a set of cases like your "befores" that I thought wouldn't be worth much. Now I realize they are worth a bunch to a guy with a large amount of buffing compound.
Jay
Jay
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