Flex-hone size?

  • KZ1100 Bully
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Flex-hone size?

27 Dec 2009 15:59
#340868
Hi, I bought a set of rings and now need to hone the cylinders. Not sure what size flex hone to buy. Anybody know what size and grit to use on a 1983 kz1100 D2 Spectre?

Thanks
1983 Kawasaki KZ1100 Spectre D2

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  • davel
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Re: Flex-hone size?

27 Dec 2009 21:44
#340902
Wiseco recommends a 280 grit finish hone.

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  • Nebr_Rex
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Re: Flex-hone size?

28 Dec 2009 04:19
#340910
I reccomend not useing a flex hone.If you use an inexpensive ajustable hone you can get at the auto parts store you will get a better ring seal than with a flex hone. The cylinder walls will be straighter.You will be able to see your high and low spots during the maching process.
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/index.php?threads/dr-je...air-of-kz400s.39120/


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  • Old Man Rock
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Re: Flex-hone size?

28 Dec 2009 06:39
#340930
can't beat the price for a tool you'll most likely only use a couple of times....;)
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • KZ1100 Bully
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Re: Flex-hone size?

28 Dec 2009 06:53
#340932
Ok thanks guys. I will get the adjustable one.

Do you go up and down in a pretty fast motion for about 7 seconds than reverse the drill and do it again for another 7 seconds.

Motor oil be okay to lube?
1983 Kawasaki KZ1100 Spectre D2

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  • Nebr_Rex
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Re: Flex-hone size?

28 Dec 2009 07:02
#340933
KZ1100 Bully wrote:
Ok thanks guys. I will get the adjustable one.

Do you go up and down in a pretty fast motion for about 7 seconds than reverse the drill and do it again for another 7 seconds.

Motor oil be okay to lube?

move up and down in same direction to get the correct crosshatch,motor oil is fine,the thicker the oil the less the cutting action of the stone for a given pressure of the hone,I have even used solvent to get a deeper cut
2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/index.php?threads/dr-je...air-of-kz400s.39120/


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  • Old Man Rock
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Re: Flex-hone size?

28 Dec 2009 07:17
#340936
You-tube video on this tool and methods....



KZ900 Service Manual Cylinder measurements....
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • KZ1100 Bully
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Re: Flex-hone size?

28 Dec 2009 07:47
#340937
Great, that's what I needed to know.

Thanks
1983 Kawasaki KZ1100 Spectre D2

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